Blymyer Engineers, Inc. was retained by this automobile manufacturer to design a new windshield conveying/feed device to transport the windows from the transfer cart and accumulate them next to the assembly line. Our responsibilities included general arrangements and all mechanical details. We provided the bill of materials specifying all buy-out items, selected suppliers, and coordinated shop assembly. This designed piece of machinery operates with all pneumatic controls, it automatically changes its angle to accept a new pack of windows from the transfer car, then automatically delivers one unit at the time as required by the process.

Blymyer Engineers’, Inc. prepared a Facility Master Plan of this existing sand plant located at the Port of San Francisco. The goal of the project was to evaluate and make engineering design recommendations for modifications to the site that would enhance facility operations, focusing on improved traffic flows and materials handling efficiency. After coordinating an aerial photo reconnaissance overflight of the facility, we prepared a site layout drawing and then evaluated the existing site layout, including: utilities infrastructure, location of existing equipment, traffic flow, and management of storm water runoff and site drainage. Permitting and regulatory issues were addressed and coordinated with the engineering design modifications to the site.

Blymyer Engineers, Inc. provided design and construction management for a new 24,000-gallon aboveground storage tank facility with two 10,000-gallon diesel tanks and one 4,000-gallon gasoline tank for Waste Management of Alameda County. The facility consisted of a remote fuel storage area, covered fuel delivery area, and two covered fueling areas. The equipment included an inventory and leak detection system, a fuel management system, a programmable logic controller, five diesel dispensers, a high-flow bulk diesel dispenser for yard equipment, a gasoline dispenser, and double-walled tanks and piping. As part of construction management, Blymyer Engineers, Inc. provided periodic onsite construction surveillance, tracked the construction schedule, reviewed and approved field modifications, and developed a final punch list for the project.

Blymyer Engineers, Inc. performed monthly site inspections of an asphalt plant for compliance with the facilitys Storm Water Pollution Prevention and Spill Prevention Control and Countermeasure (SPCC) plans. Blymyer Engineers' , Inc. staff informs the client of inspection findings and corrective actions required, as needed, to ensure compliance with the storm water and SPCC programs. Biannual sampling and monitoring is performed. The results of the inspections, sampling, and overall compliance are summarized and submitted in an Annual Report.

Blymyer Engineers, Inc. was retained to plan and implement a major improvement project for an existing asphalt batch plant. The project involved replacing or upgrading virtually every system in the plant. The overall concept for the new plant was developed, general arrangement drawings were completed, and criteria for both the detailed design work and construction specifications were set. Once the general arrangements were finalized, Blymyer Engineers, Inc. project managers designed and supervised the installation of several key facility elements. These included new aggregate receiving storage and transfer systems, RAP system, dual-Scale bulk storage and load-out facility, 90,000-gallon aboveground hot asphalt emulsion tank farm, and new 2,000-amp main electrical service. By virtue of the new computer-controlled continuous blending operations and efficient layout, the plant's production capacity was nearly tripled.

Blymyer Engineers, Inc. was retained by this international automotive manufacturer to provide engineering design of several body shop projects involving the installation of new robotic welding and assembly systems. We were required to conform our work to the client’s established standards and procedures and all systems were designed to facilitate installation with an absolute minimum disruption to on-going plant operations. Schedule completion for model change was critical. Our scope of work included the design of electrical power distribution and lighting; piping installation for compressed air, welder cooling water, and process gases; duct work and ventilation systems for arc welding and sealer operations; and structural review of machine and equipment anchorage.

Blymyer Engineers, Inc. was retained to design and manage the installation of a 30,000-gallon aboveground tank farm. While eliminating a specific code compliance issue, this new resin storage system was designed to increase capacity and simplify the handling and distribution of raw materials to manufacturing. Blymyer Engineers, Inc. worked with the client to obtain permit approval and converted two railroad tank cars into permanent storage tanks. The tanks needed to be heated to allow the product to be pumped. Secondary containment for the tanks utilized an oil-water separator for storm water treatment and drainage.

Blymyer Engineers, Inc. was retained to study and solve the quarry's erosion control issue. The silt produced by the quarry obstructed a creek and created a nuisance for its neighbors. Blymyer Engineers, Inc. studied the site and developed a low-cost method to control the silt before it discharged from the quarry property. Blymyer Engineers, Inc. performed monthly site inspections of the quarry for compliance with the facility's Storm Water Pollution Prevention Plan, informed client of inspection findings and advised corrective actions as need to ensure compliance, performed biannual sampling and monitored samples for compliance, and wrote and submitted Annual Reports summarizing sampling results and overall storm water permit compliance.

After suffering damage in the 1989 Loma Prieta earthquake, the structural supports for this 20-year old sand storage system were repaired and upgraded to meet current seismic standards. In addition, the existing sand receiving system and rail car unloading station were upgraded. This included a new belt conveyor complete with new foundations and supports. Our scope of work included: structural inspections, procurement, construction management, conceptual development, and engineering design.

A new single deck vibratory screen was added to this existing material handling system at a large local quarry. By prescreening the raw material, the fines introduced to the main system were reduced, allowing an increase in total production rates and minimization of carry-over. Special consideration was given to the structural supports of the new screen and to the installation of the new conveyor and chute.